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LED Single-sided MC PCB Aluminum Base Circuit Board LED PCB

Basic Info

Model No. PCB-A15
Transport package Vacuum Packing
Certification UL,ISO9001&ISO14001,RoHS
Definitions IPC Class2
Minimum Space/Line 0.075mm/3mil
Production Capacity 10,000 s.q.m/monthly
HS Code 8534009000
Origin Made in China

Product Description

Item

Speci.

Layers

1~2

Common Finish Board Thickness

0.3-5mm

Material

Aluminum Base, Copper base

Max Panel Size

1200mm*560mm(47in*22in)

Min Hole Size

12mil(0.3mm)

Min Line Width/Space

3mil(0.075mm)

Copper Foil Thickness

35μm-210μm(1oz-6oz)

Common Copper Thickness

18μm, 35μm, 70μm, 105μm.

Remain Thickness Tolerance

+/-0.1mm

Routing Outline Tolerance

+/-0.15mm

Punching Outline Tolerance

+/-0.1mm

Solder Mask Type

LPI(liquid photo image)

Mini. Solder Mask Clearance

0.05mm

Plug Hole Diameter

0.25mm--0.60mm

Impedance Control Tolerance

+/-10%

Surface finish

Lead free HASL, immersion gold(ENIG), immersion sliver, OSP, etc

Solder Mask

Custom

Silkscreen

Custom

MC PCB Production Capacity

10,000 s.q.m/monthly

Q/T Lead Time

As the current mainstream, we mostly do single aluminum PCB, while it is more difficult to do double sided aluminum PCB.

Small Batch Volume

≤1 sq meter

Working Days

Mass Production

>1 sq meter

Working Days

Single Sided

3-4 Days

Single Sided

2-4 weeks

Double Sided

6-7 Days

Double Sided

2.5-5 weeks

Quality Control

BIS solves the aluminum PCB problem?

Raw materials are strictly controlled: The pass rate of incoming material above 99.9%. The number of mass rejection rates is below 0.01%.

Copper Etching Controlled: the copper foil used in Aluminum PCBs is comparatively thicker. If the copper foil is over 3oz however, the etching requires width compensation. With the high precision equipment imported from Germany, the min width/space we can control reaches 0.01mm. The trace width compensation will be designed accurately to avoid the trace width out of tolerance after etching.

High Quality Solder Mask Printing: As we all know, there is a difficulty in solder mask printing of aluminum PCB due to copper thick. This is because if the trace copper is too thick, then the image etched will have a large difference between trace surface and base board and solder mask printing will be difficult. We insist on the highest standards of solder mask oil in the whole process, from the one to the two-time solder mask printing.

Mechanical Manufacturing: To avoid reducing electrical strength caused by the mechanical manufacturing process, involves mechanical drilling, molding and v-scoring etc. Therefore, for low-volume manufacturing of products, we prioritize using the electric milling and professional milling cutter. Also, we pay high attention to adjusting the drilling parameters and preventing burr from generating.

Certificate

Specification of Aluminum Based

Item

Test a
condition

AL-01-P Specification

AL-01-A

Specification

AL-01-L

Specification

Unit

Thermal Conductivity

A

0.8±20%

1.3±20%

2.0±20%

3.0±20%

W/m.K

Thermal Resistance   0.85 0.65 0.45 0.3 ℃W
Solder Resistance 288deg.c 120 120 120 120 Sec
Peel Strength
Normal Status

A Thermal
stress post

1.2
1.2

1.2
1.2

1.2
1.2

1.2
1.2

N/mm

Volume resistivity
Normal Status

C-96/35/90 E-
24/125

108
106

108
106

108
106

108
106

MΩ.CM

Surface Resistivity
Normal Status

C-96/35/90 E-
24/125

107
106

107
106

107
106

107
106

Dielectric Constant C-96/35/90 4.2 4.9 4.9 4.9 1MH2
Dissipation Factor C-96/35/90 ≤0.02 ≤0.02 ≤0.02 ≤0.02 1MH2
Water Absorption   0.1 0.1 0.1 0.1 %
Breakdown Volte D-48/50+D-0.5/23 3 3 3 3 KV/DC
Insulation Strength A 30 30 30 30 KV/mm
Raise Camber A 0.5 0.5 0.5 0.5 %
Flameability UL94 V-0 V-0 V-0 V-0  
CTi IEC60112 600 600 600 600 V
TG   150 130 130 130

Product Thickness

The actinium screen is thick :  1 oz~15 oz, The aluminium board is thick:
0.6~5.0 mm(Tolerance range±0.10mm)

Product Specification

1000×1200       500×1200(mm)

• Voice frequency equipment  input,output amplifer,compensating capacitor, the voice frequency amplifier, preamplifier, power amplifier etc.

• Power supply equipment: series voltage regulation, switch modulator,and DC-AC transducer …etc.

• Telecommunication electron equipment high frequency amplifier, fiter telephone, send a telegram telephone.

• Office automation:the  printer driver,big electronic display substrate and thermal  print A class.

• Autocar the igniter, power supply modulator and swap transform machine, power supply controller, become only system etc.

• Calculator. CPU board, soft pan driver,and power supply device …etc.

• Power mold mass:change to flow a machine, solid relay, commuter bridge etc.

• LED light, heat and water expense:big power LED light, LED wall etc

FAQ

1.How to get a quotation from ABIS

To ensure an accurate quote, be sure to include the following information for your project:

l Complete GERBER files: including the BOM list

l Quantities: Choose Num (pcs)

l Dimensions: Height X Width mm

l Turn time: working days

l Panelization Requirements

l Materials Requirements

l Finish requirements

Your custom quote will be delivered in just 2-24 hours, depending on the design complexity.

2.When will my PCB files be checked?

Checked within 12 hours. Once Engineer's question and working file checked, we'll start the production.

3.What are the Production capacity of hot-sale products?

Production capacity of hot-sale products

Double Side/Multilayer PCB Workshop

Aluminum PCB Workshop

Technical Capability

Technical Capability

Raw materials: CEM-1, CEM-3, FR-4(High TG), Rogers, TELFON

Raw materials: Aluminum base, Copper base

Layer: 1 layer to 20 Layers

Layer: 1 layer and 2 Layers

Min.line width/space: 3mil/3mil(0.075mm/0.075mm)

Min.line width/space: 4mil/4mil(0.1mm/0.1mm)

Min.Hole size: 0.1mm(dirilling hole)

Min. Hole size: 12mil(0.3mm)

Max. Board size: 1200mm* 600mm

Max.Board size: 1200mm* 560mm(47in* 22in)

Finished board thickness: 0.2mm- 6.0mm

Finished board thickness: 0.3~ 5mm

Copper foil thickness: 18um~280um(0.5oz~8oz)

Copper foil thickness: 35um~210um(1oz~6oz)

NPTH Hole Tolerance: +/-0.075mm, PTH hole Tolerance: +/-0.05mm

Hole position tolerance: +/-0.05mm

Outline Tolerance: +/-0.13mm

Routing outline tolerance: +/ 0.15mm; punching outline tolerance:+/ 0.1mm

Surface finished: Lead-free HASL, immersion gold(ENIG), immersion silver, OSP, gold plating, gold finger, Carbon INK.

Surface finished: Lead free HASL, immersion gold(ENIG), immersion silver, OSP etc

Impedance control tolerance: +/-10%

Remain thickness tolerance: +/-0.1mm

Production capability: 50,000 s.q.m/month

MC PCB Production capability: 10,000 s.q.m/month

4.What certifications do you have?

ISO9001, ISO14001,UL USA& USA Canada,IFA16949, SGS, RoHS report.

5.Is my PCB files safe when I submit them to you for manufacturing?

We respect customer's copyright and will never manufacture PCB for someone eles with your files unless we receive written permission from you, nor we'll share the files with any other 3rd parties.

6.How do you test and control the quality?

Our Quality Assuring Procedures as below:

a),Visual Inspection

b),Flying probe, fixture tool

c), Impedance control

d), Solder-ability detection

e), Digital metallograghic microscope

f),AOI (Automated Optical Inspection)

7.What are your pricing mechanism?

Our prices are subject to change depending on supply and other market factors. We will send you an updated price list after your company send inquiry to us.

8.If I order a big quantity, what's the good price?

Please send the details inquiry to us, such as the Item Number, Quantity for each item, Quality request, Logo, Payment Terms, Transport method, Discharge place, etc. We will make an accurate quotation for you as soon as possible.

How about the shipping fees?

We provide freight according to the rules setting by express company, no more extra charge.

10.How about your Quick Turn Service?

On time delivery rate is more than 95%

a),24 hours fast turn for double side prototype PCB

b),48hours for 4-8 layers prototype PCB

c),1 hour for quotation

d),2 hours for engineer question/Complaint feedback

e),7-24 hours for technical support/order service/manufacturing operations


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