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Customized Wearable 4 Layers Rigid-Flex PCB circuit board China FPC

Basic Info

Model No. PCB-A6
Transport package Vacuum Packing
Certification UL,ISO9001&ISO14001,RoHS
Minimum Space/Line 0.075mm/3mil
Impedance control 100±10%
Production Capacity 720, 000 M2/Year
Origin Made in China
Application Consumer electronics

Product Description

How ABIS Handling the Rigid-Flexible Circuit?

The capability to shape the final assembly of rigid and flexible PCBs to fit a product enclosure is the primary advantage of flexible circuits boards. Here are 2 tips to incorporate in your rigid-flex design project:

Increase trace reliability: The bending that flex circuits endure means that the copper is more likely to delaminate than on a rigid board. The addition of copper to the substrate is less than on an FR4 PCB as well.

Strengthen traces and vias with teardrops: If not controlled, bending the substrate can lead to delamination and product failure. Traces and vias can, however, be strengthened to prevent delamination, also produce better yield in manufacturing by giving more drilling tolerance.

Technical & Capability

Item

Spec.

Layers

1~8

Board Thickness

0.1mm-8.0mm

Material

Polymide, PET, PEN, FR4

Max Panel Size

600mm×1200mm

Min Hole Size

0.1mm

Min Line Width/Space

3mil(0.075mm)

Board Outline Tolerance

士0.10mm

Insulation Layer Thickness

0.075mm--5.00mm

Final Thickness

0.0024''-0.16'' (0.06-2.4.00mm)

Drilling Hole (Mechanical)

17um--175um

Finish Hole (Mechanical)

0.10mm--6.30mm

Diameter Tolerance (Mechanical)

0.05mm

Registration (Mechanical)

0.075mm

Aspect Ratio

16:1

Solder Mask Type

LPI

SMT Mini. Solder Mask Width

0.075mm

Mini. Solder Mask Clearance

0.05mm

Plug Hole Diameter

0.25mm--0.60mm

Impedance Control Tolerance

士10%

Surface finish

ENIG, Chem. Tin/Sn, Flash Gold

Solder mask

Green/Yellow/Black/White/Red/Blue

Silkscreen

Red/Yellow/Black/White

Certificate

UL, ISO 9001, ISO14001, IATF16949

Special Request

Blind hole, Gold finger, BGA, Carbon ink, peekable mask, VIP process, Edge plating, Half holes

Material Suppliers

Shengyi, ITEQ, Taiyo, etc.

Common Package

Vacuum+Carton

Flexible PCB Lead Time

Small Batch Volume

≤1 sq meter

Working Days

Mass Production

Working Days

Single-Sided

3-4

Single-Sided

8-10

2-4 layers

4-5

2-4 layers

10-12

6-8 layers

10-12

6-8 layers

14-18

ABIS Quality Mission

The pass rate of incoming material above 99.9%, the number of mass rejection rates below 0.01%.

ABIS certified facilities control all key processes to eliminate all potential issues before producing.

ABIS utilizes advanced software to perform extensive DFM analysis on incoming data, and uses advanced quality control systems throughout the manufacturing process.

ABIS performs 100% visual and AOI inspection as well as performing electrical testing, high voltage testing, impedance control testing, micro-sectioning, thermal shock testing, solder testing, reliability testing, insulating resistance testing and ionic cleanliness testing.

Technology Road Map

Technology

2019

2020

2021

Layer

20

26

32

Max board thickness mm

6

7

8

Min board thickness mm

0.4

0.3

0.2

Max panel size/pcs size mm

610*910 /580*850

620*1000 /580*950

620*1000 /580*950

Min Core thickness mm(without copper)

0.075

0.05

0.05

Max copper thickness oz

Inner layer :5oz;

Out layer:6oz

Inner Layer:6oz;

Out layer:10oz

Inner layer:6oz

Out layer:10oz

Min width/space μm

75/75

65/65

50/50

Min Mec hole mm

0.20

0.15

0.15

Min Laser drilling μm

75

75

65

Aspect ratio

13:1

16:1

16:1

MAX HDI Aspect ratio

0.8:1

1:1

1:1

Registriation between layers(≥10L) μm

125

100

76

Independence control tolerance

±10%

±8%

±8%

Back drill μm

±75

±75

±75

Special process

POFV(VIPPO)、High RF

Surface finish

ENIG、gold plating, HASL(HF), OSP, Immersion tin, Immersion silver

Certificate

FAQ

1.What is your production process?

2.How can we know the processing of PCB orders?

Each Customer will have a sale to contact you. Our working hours: AM 9:00-PM 19:00(Beijing Time) from Monday to Friday. We will reply to your email as soon as quickly during our working time. And you also could contact our sales by cellphone if urgent.

3.What board manufacturer do you use for FR4?

Main Suppliers(FR4): Kingboard (Hong Kong), NanYa (Taiwan), and Shengyi (China), If others, please RFQ.

4.How do you test and control the quality?

Our Quality Assuring Procedures as below:

a),Visual Inspection

b),Flying probe, fixture tool

c), Impedance control

d), Solder-ability detection

e), Digital metallograghic microscope

f),AOI (Automated Optical Inspection)

5.How many days will the sample be finished? And how about mass production?

Generally 2-3 days for sample making. The lead time of mass production will depend on the order quantity and the season you place the order.

6.How do you test and control the quality?

Our Quality Assuring Procedures as below:

a),Visual Inspection

b),Flying probe, fixture tool

c), Impedance control

d), Solder-ability detection

e), Digital metallograghic microscope

f),AOI (Automated Optical Inspection)

7.What certifications do you have?

ISO9001, ISO14001,UL USA& USA Canada,IFA16949, SGS, RoHS report.

8.What kinds of testing do you have?

ABlS performs 100% visual and AOl inspection as well as performing electrical testing, high voltage testing, impedance control testing, micro-sectioning, thermal shock testing, solder testing, reliability testing, insulating resistance testing, ionic cleanliness testing and PCBA Functional testing.

9.If I order a big quantity, what's the good price?

Please send the details inquiry to us, such as the Item Number, Quantity for each item, Quality request, Logo, Payment Terms, Transport method, Discharge place, etc. We will make an accurate quotation for you as soon as possible.

10.How about your Quick Turn Service?

On time delivery rate is more than 95%

a),24 hours fast turn for double side prototype PCB

b),48hours for 4-8 layers prototype PCB

c),1 hour for quotation

d),2 hours for engineer question/Complaint feedback

e),7-24 hours for technical support/order service/manufacturing operations


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