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Custom Electronic Multilayer PCBA Prototype Board Turnkey Service

Basic Info

Model No. PCB-A4
Transport package Vacuum Packing
Certification UL,ISO9001&ISO14001,RoHS
Definitions IPC Class2
Minimum Space/Line 0.075mm/3mil
Production Capacity 720, 000 M2/Year
Application Automation Industry
Origin Made in China

Product Description

PCBA Projects Introduction

ABIS CIRCUITS Company deliver services, not only products. We offer solutions, not only goods.

From the PCB production, the components purchasing to the components assemble. Includes:

PCB Custom

PCB drawing / design according to your schematic diagram

PCB manufacturing

Component sourcing

PCB Assemble

PCBA 100% test

Our Advantages

High-end equipment-high speed Pick and Place Machines that can process about 25,000 SMD components per hour

High efficient supply ability 60K Sqm monthly-Offers low volume and on-demand PCB production, also large-scale productions

Professional engineering team-40 engineers and their own tooling house, strong at OEM. Offers two easy options: Custom and Standard-In-depth knowledge of IPC Class II and III Standards

We provide a comprehensive turn-key EMS service to customers who want us to assemble the PCB into PCBA, including prototypes, NPI project, small and medium volume. We are also able to source all components for your PCB assembly project. Our engineers and sourcing team have rich experience in supply chain and EMS industry, with deep knowledges in SMT assembly allowing to resolve all the production issues. Our service is cost-effective, flexible, and reliable. We have satisfied customers across many industries including medical, industrial, automotive and consumer electronics.

PCBA Capabilities

1 SMT assembly including BGA assembly
2 Accepted SMD chips: 0204, BGA, QFP, QFN, TSOP
3 Component height: 0.2-25mm
4 Min packing: 0204
5 Min distance among BGA : 0.25-2.0mm
6 Min BGA size: 0.1-0.63mm
7 Min QFP space: 0.35mm
8 Min assembly size: (X*Y): 50*30mm
9 Max assembly size: (X*Y): 350*550mm
10 Pick-placement precision: ±0.01mm
11 Placement capability: 0805, 0603, 0402
12 High pin count press fit available
13 SMT capacity per day: 80,000 points

Capability - SMT

Lines

 9(5 Yamaha,4KME)

Capacity

52 million placements per month

Max Board Size

457*356mm.(18”X14”)

Min Component size

0201-54 sq.mm.(0.084 sq.inch),long connector,CSP,BGA,QFP

Speed

0.15 sec/chip,0.7 sec/QFP

Capability - PTH

Lines

2

Max board width

400 mm

Type

Dual wave

Pbs status

Lead-free line support

Max temp

399 degree C

Spray flux

add-on

Pre-heat

3

PCBA Production Process

Quality Control

AOI Testing Checks for solder pasteChecks for components down to 0201

Checks for missing components, offset, incorrect parts, polarity

X-Ray Inspection X-Ray provides high-resolution inspection of:BGAs/Micro BGAs/Chip scale packages /Bare boards
In-Circuit Testing In-Circuit Testing is commonly used in conjunction with AOI minimizing functional defects caused by component problems.
Power-up Test Advanced Function TestFlash Device Programming

Functional testing

IOC incoming inspection

SPI solder paste inspection

Online AOI inspection

SMT first article inspectionExternal assessment

l X-RAY-welding inspection

BGA device rework

QA inspection

Anti-static warehousing and shipment

Certificate

FAQ

1.What is your production process?

2.How can we know the processing of PCB orders?

Each Customer will have a sale to contact you. Our working hours: AM 9:00-PM 19:00(Beijing Time) from Monday to Friday. We will reply to your email as soon as quickly during our working time. And you also could contact our sales by cellphone if urgent.

3.What board manufacturer do you use for FR4?

Main Suppliers(FR4): Kingboard (Hong Kong), NanYa (Taiwan), and Shengyi (China), If others, please RFQ.

4.How do you test and control the quality?

Our Quality Assuring Procedures as below:

a),Visual Inspection

b),Flying probe, fixture tool

c), Impedance control

d), Solder-ability detection

e), Digital metallograghic microscope

f),AOI (Automated Optical Inspection)

5.Can you manufacture my PCBs from a picture file?

No, we can't accept picture files, if you no not have Gerber file, can you send us sample to copy it.

PCB&PCBA Copy Process:

6.How do you test and control the quality?

Our Quality Assuring Procedures as below:

a),Visual Inspection

b),Flying probe, fixture tool

c), Impedance control

d), Solder-ability detection

e), Digital metallograghic microscope

f),AOI (Automated Optical Inspection)

7.What is your quality control process? 8.What kinds of testing do you have?

ABlS performs 100% visual and AOl inspection as well as performing electrical testing, high voltage testing, impedance control testing, micro-sectioning, thermal shock testing, solder testing, reliability testing, insulating resistance testing, ionic cleanliness testing and PCBA Functional testing.

9.If I order a big quantity, what's the good price?

Please send the details inquiry to us, such as the Item Number, Quantity for each item, Quality request, Logo, Payment Terms, Transport method, Discharge place, etc. We will make an accurate quotation for you as soon as possible.

10.How about your Quick Turn Service?

On time delivery rate is more than 95%

a),24 hours fast turn for double side prototype PCB

b),48hours for 4-8 layers prototype PCB

c),1 hour for quotation

d),2 hours for engineer question/Complaint feedback

e),7-24 hours for technical support/order service/manufacturing operations


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